Custom manufacturing
Custom Polo Shirt Manufacturer — Pique & Interlock
A polo lives or dies on its collar. A collar that collapses after two washes turns a premium programme into a returns problem. We build collars with the right interlining and the right stitch density so it holds its shape — this is the single most common fault we are asked to fix on garments sourced elsewhere.
500 pcsMinimum order
7–10 daysSampling
180,000 pcs / monthMonthly capacity
Fabric weight and construction options
| Weight / type | Material | Best suited to |
|---|---|---|
| 180–200 gsm | Cotton pique | Standard retail polo, warm climates |
| 200–220 gsm | Combed cotton pique | Premium hand-feel, holds shape better |
| 220–260 gsm | Interlock / double pique | Structured, smarter look, corporate wear |
| Performance | Polyester, moisture-wicking | Golf, team, active corporate programmes |
| Cotton–modal | Blended pique | Softer drape, fashion positioning |
Available decoration methods
| Method | Specification | Typical use |
|---|---|---|
| Chest embroidery | Up to 12 colours | Corporate and club polo standard |
| Contrast tipping | Collar and cuff | Colour-pop detail at low added cost |
| Placket options | 2, 3 or 4 button | 3-button is the retail default |
| Woven chest badge | Sewn-on patch | Premium positioning |
| Sublimation | Polyester only, full colour | All-over print for sportswear |
Specifications we manufacture to
- Fabric
- Cotton pique, interlock, performance polyester, cotton–modal
- Weight range
- 180 – 260 gsm
- Collar
- Flat knit or self-fabric, with/without contrast tipping
- Sizes
- XS – 5XL
- Button
- Plastic, shell, or metal
- MOQ
- 500 pcs per colourway
- Sampling
- 7–10 days
Decoration methods for this product
Related product categories
Frequently asked questions
Why do some polo collars collapse?
Usually the interlining is too light or the collar is self-fabric without adequate reinforcement. We specify a proper interlining weight and test the collar after repeated washing during sampling, so you see the behaviour before bulk.
Can you do contrast tipping on collar and cuffs?
Yes, this is one of our most requested options. It needs to be set up at the knitting stage, so it must be confirmed before bulk production starts.
Do you make performance polos for golf or team wear?
Yes, in polyester with moisture-wicking treatment. Sublimation printing is available for all-over designs, and that process works on polyester only — not cotton.
Can I mix sizes in one order?
Yes. A size assortment is standard for us. We will ask for your size curve at order confirmation so the cutting plan matches your actual sell-through.